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Ford Expedition 5.4L V8 Engine Sludge Looks Grisly: Video

YouTuber and Ford technician Brian Makuloco of the channel FordTechMakuloco has churned out a host of interesting and informative videos over the years, including many that focus on the much-maligned three-valve Ford 5.4L Triton V8, its valve cover issues, ticking noises, problems caused by remanufactured motors, and the importance of using the right spark plugs in that particular engine. Now, Makuloco is back with another video, this time going over some nasty sludge that he found in the 5.4L powerplant present in a customer’s Ford Expedition.

In this particular case, the owner(s) of the Ford Expedition are mostly to blame for the problems that prompted them to take it to Makuloco for a diagnosis and repair, which in this case consisted of slow, uneven cranking upon startup and once fired up, knocking and shaking – problems that only got worse as the engine revved higher. Makuloco’s immediate thought was that the engine was experiencing rod knock caused by failed rod bearings.

This particular Expedition sat around for four years not being driven before Makuloco gave it a new, remanufactured engine, as we can see in the teardown of the old unit, which provides us with a fair warning about forgoing proper maintenance. This Expedition only has around 140k miles on the clock, and even received a fresh timing overhaul recently, as those sparkling clean parts reveal, but still suffered a fatal blow from running the same oil for far too long.

After pulling the oil pan, the root cause of this SUV’s knocking issue becomes immediately obvious – the oil has turned to pure sludge inside the engine, meaning that it went far too long in between oil changes. The old oil has simply broken down and is no longer protecting the engine’s internals, not to mention causing a huge mess in the process – proving once again that proper maintenance is critical to ensuring that a vehicle goes the distance, even with an engine that doesn’t have the most stellar reputation for reliability.

We’ll have more videos like this to share soon, so be sure and subscribe to Ford Authority for the latest Ford F-Series news, Ford F-150 news, and continuous Ford news coverage.

Brett's lost track of all the Fords he's owned over the years and how much he's spent modifying them, but his current money pits include an S550 Mustang and 13th gen F-150.

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Comments

  1. Glenn

    That’s pretty sad. The owner has the money to buy an Expedition but can’t afford oil changes. I can’t believe the amount of sludge in only 140k miles. Hard to believe if the oil filter even had any flow. What a mess. That engine has maybe never had an oil change, only been topped up.

    Reply
  2. Len

    It’s amazing that you can buy an expensive SUV but you don’t even come up with the coin or time to change the oil at Minimal intervals .

    Reply
  3. Big Burning Gas Steve

    When I peak inside oil filler on my 2015 F150 2.7 Ecoboost it’s as clean as day one! Ask me why? Full synthetic oil changed at 5000 miles!! Looking forward to another 90000 miles!

    Reply
  4. jim dally

    HAVE 2011 WITH 378,000 MILES NO LEAKS CHANGE OIL EVERY 3000 TO 5000 ANF STILL HAS POWER AND HAVE NEVER ADDED ANY OIL BETWEEN CHANGE

    Reply

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